Plastic Injection Molding Services

Certifications: IATF16949:2016 | ISO9001:2015|ISO 14001:2015

Injection Molding Materials

We provide an extensive selection of high-quality materials to meet our customers' diverse needs, ensuring superior product performance.

With our vast network, we have the capability to source thousands of materials based on your specific requirements. Additionally, our expertise allows us to provide accurate machining quotes for over 50 metals and plastics, enabling precise cost estimation and seamless project planning.

Trust us to deliver exceptional quality and comprehensive material options for your manufacturing projects.

Tooling Materials

Before starting injection molding for low or high-volume production, high-tolerance CNC machined tooling is requisite. The materials used for CNC tooling are:
Tool Steel: P20, H13, S7, 718, 718H, 738, NAK80, S136, S136H
Stainless Steel: 316, 301, 303, 304, 420, NAK80, S136, 316L
Aluminum: 6061, 5052, 7075

Plastic Materials

With an extended range of plastic materials, you can choose what fits your needs perfectly. Each material has qualities that include heat resistance, impact strength, wear resistance, and many more.

  • Impact resistant: ABS, PMMA, PVC, PE, PC
  • Wear-resistant: POM, PEEK, UHMW
  • Dimensional stability: PBT, ABS, HIPS, PPS
  • Chemical resistance: PEEK, PP, PBT, PA, PE, LDPE
  • Rubber like: TPU, TPE, Silicone
  • Cost-efficient: PP, HDPE, LDPE
  • Cosmetic: ABS, PC, HIPS

Additives and Fibers

We incorporate additives and fibers to enhance the quality and esthetics of standard plastic materials. The process increases the functionality and performance of the molded product.

  • UV absorbers
  • Colorants
  • Glass fibers
  • Flame retardants
  • Plasticizers

Why Choose Us

V1 boasts a team of experienced designers and a sophisticated production team, complemented by high-end production equipment and complete quality inspection instruments (including CMM and PROJECTOR). Our unwavering commitment to quality has earned us ISO9001:2015 and IATF:16949 and ISO 14001:2015 quality certifications, which guarantee the highest quality for your products. Trust V1 to deliver exceptional products that meet your exact requirements.
High Quality
At V1, our professional staff is dedicated to serving you throughout the entire process. Their fundamental capabilities include providing timely responses and effective solutions to any issues that may arise. Customer satisfaction is one of our top priorities, and we strive to exceed your expectations at every step of the way. Trust V1 to provide you with exceptional service and support.
Considerate Services
At V1, we understand that design optimization is critical to the success of your products. That's why we offer free advice on design optimization, taking into account factors such as appearance, usage, and materials. We hold regular DFM (Design for Manufacturing) review meetings to make reasonable assessments and recommendations for your products. Trust our team of experts to help you achieve optimal design and functionality for your products.
Custom Design Optimization
At V1, we understand that our customers' delivery times are critical to their success, and we take this responsibility seriously. We never make promises that we cannot keep. Our quick turnaround times are designed to help you get to market faster and gain a competitive advantage. Trust V1 to deliver your products on time, every time.
Quick Turnaround

How To Work With Us

While the plastic injection molding process may appear straightforward, it actually involves many critical parameters that must be closely controlled to ensure the quality and consistency of the plastic components produced. Trust our team of experts to meticulously manage every aspect of the molding process to deliver exceptional products that meet your exact specifications.

Submit Request

To receive a complimentary quote, simply provide us with a product description and technical drawing with your request. If you don't have a technical drawing available, don't worry. We also offer reverse engineering services to help bring your vision to life. Trust V1 to deliver exceptional products that meet your exact requirements.

DFM & Quotation

At V1, we understand the importance of timely communication. That's why our typical response time is within 24 hours. Please note that the communication process may require ongoing discussions, but rest assured that the entire process is completely free of charge. Trust us to provide you with exceptional service and support throughout the entire process.

Mold-Making

At V1, once your design has been approved, we will begin the mold-making process for your plastic parts. Our team of experts utilizes the latest technology and equipment to fabricate a high-quality mold that meets your exact specifications. Trust us to deliver exceptional results that meet your expectations.

Injection Molding

Once the mold is ready, V1 will commence the injection molding process. Our skilled technicians will utilize the mold to create high-quality plastic parts that are consistent in shape and size. We perform quality control checks throughout the process to ensure that your products meet the highest standards of quality and excellence. Trust us to deliver exceptional results that exceed your expectations.

The Plastic Injection Molding Process

1.Clamping

The core and the cavity are the two main pieces of an injection mold. In the first step, during clamping, these two parts of the mold will be extruded and fit together by the machine.

2. Injection

The plastic pellets are fed to the part of the barrel and loaded into the main cylinder, where they are heated at high temperatures to a liquid. The plastic liquid will be injected into the mold cavity when mixed in good condition.

3. Dwelling

Next is the dwelling phase, where the melted plastic is filled to the entirety of the mold through pressure. The pressure is applied directly to the mold such that the liquid fills all mold cavities, and the product comes out accurately and is identical to the mold.

4.Cooling

This process step allows the time needed for the mold to cool. If this step is performed too hastily, the products may stick together or become distorted when demolding.

5. Mold Opening

This is the opposite process of clamping. In this step, a clamping motor slowly opens the two parts of the mold to make for the safety and stability.

6. Ejection

After the mold is opened, the ejector pin will push the cooled product out of the mold cavity according to the design position, so that a basic product is completed.

What Is Plastic Injection Molding?

Plastic injection molding is a highly efficient and effective manufacturing process that can quickly produce intricate geometrical shapes for custom parts and products. It is the preferred process for companies looking to produce repeatable parts with strict mechanical requirements. The process involves filling a mold tool with liquid plastic resin under high pressure. The tool may have a single cavity or hundreds of cavities to produce unlimited numbers of parts. Trust V1 to deliver exceptional results using the latest injection molding technology.

Benefits Of Plastic Injection Molding

  • Rapid production of large volumes: 

        Once the process is set up and tested, injection molding machines can produce thousands of items quickly and efficiently.

  • High surface quality: 

        Injection molding can produce high-quality parts with consistency, strength, and detailed features.

  • Cost-effectiveness: 

        Once the mold is built, the cost of production per component is relatively low, especially for high-volume runs.

  • Flexibility: 

        Manufacturers can choose the mold design and type of thermoplastic, allowing them to produce a variety of components, including complex and detailed parts.

  • Consistency and repeatability: 

        Injection molding produces precise and accurately identical parts that are consistent and repeatable, making it an ideal process for producing thousands to millions of parts.
Trust V1 to deliver exceptional results using the latest injection molding technology, providing you with the quality and consistency you need for your products.